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Who is a Quality Controller?
Quality is not an act. It is a habit - Aristotle
A quality controller is a professional working in software development, manufacturing, and other entities. The quality controller is responsible for running a test, generating bug reports, testing the widget, and returning the code to the development team to fix the issues. The responsibilities of a quality controller vary in manufacturing entities.
The quality controller is responsible for identifying the defects in products and sending them back through the manufacturing process. As it is not possible to rework the product in the middle of the assembly line. He or she reads the blueprints and specifications of the manufactured products.
A quality controller is familiar with the whole production process from beginning to end. He or she is aware of each person and machinery in the production process. In this article, we will discuss how to become a quality controller in India and quality controller qualifications.
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Quality Controller in a Nutshell
A quality controller plays a crucial role in an organisation. He or she is responsible for performing quality checks on manufactured products. He or she identifies the defects in a product and rejects the product.
A quality controller records detailed information about products with defects and sends it to the supervisor or plant manager to take necessary actions to improve the production process.
Quick Facts for Quality Controller
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Industry
Manufacturing
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Average Salary in India
₹20478
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Suitable for
Male, Female
A career as a quality controller is suitable for everyone regardless of their gender. The candidates are required to have a passion for making things perfect with their appearance and functioning.
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Any special needs
Yes
The career as a quality controller is not suitable for candidates with special needs. As the career demands physical fitness and good stamina. The career requires a lot of physical movements for testing the products and recording the findings. It often requires standing for several hours.
Table of Contents for Quality Controller
What is the role of Quality Controller?
A quality controller is responsible for monitoring the quality standards of manufactured products such as food items, clothing, glassware, motor vehicles, computers, electric vehicles, and structural steel. His or her role varies as per the industry. The quality controller works in various types of industries such as agricultural, mechanical, healthcare, or related to any manufactured product.
The quality controller roles and responsibilities include testing electrical devices using voltmeters, ammeters, and ohmmeters to measure current flow, resistance, and potential difference. He or she prepares a report of the findings for documentation. He or she submits it to his or her supervisor.
Whenever a quality controller finds defects in the manufactured product, he or she notifies the supervisor. The supervisor takes the necessary actions to improve the quality of the product.
Monitoring
A quality controller is responsible for monitoring the quality standards of almost all manufactured products. He or she is responsible for analysing the quality of the material used, the accurate measurement of the product, and its effective functioning. A quality controller rejects the defective products and certifies acceptable products.
Testing
A quality controller is responsible for repeatedly conducting tests and comparing the results acquired after testing to the specific requirement of the product. The quality controllers are responsible for the quality of work performed to manufacture the product.
A quality controller holds the responsibility for rejecting the products with the default and finalising the products with specifications requirements. A quality controller tests products in a lab or on the production floor.
Recording and Reporting Issues
The role of a quality controller is to prepare a report after testing the products. The report includes detailed records of defective products or other manufacturing issues. The report is documented for further sending to the supervisor or plant manager after assessing the manufacturing and production process. These records are necessary for eliminating recurring problems.
Supporting process improvements
The Quality controller roles and responsibilities are involved in testing and quality assurance processes. He or she supports improvements in these processes. A Quality controller oversees the products found with similar defects and suggests methods for improving the manufacturing process.
A quality controller ensures that products with similar defects do not get manufactured continuously. He or she repairs the products with minor defects. Instead of sending products with minor defects or single defects back through the manufacturing process.
The Quality controller saves time, and effort, and contributes to cost reduction. Quality controllers repair only those products with defects which they are equipped to resolve.
Types of a Quality Controller
In this section, we mentioned the types of quality controllers.
Tester: A tester is responsible for repeatedly testing the existing products and ensuring that they meet the required specifications. It is done to determine the lifetime of a product and other related information such as the points from where a product is most likely to break down first and ways to improve its durabilities.
Sorter: A sorter is responsible for separating the specific products as per their shape, size, colour, and fabric from the manufactured products.
Weigher: A weigher is responsible for weighing the quantities of each material involved in the production process.
Sampler: A sampler is responsible for testing the samples of defective products or products with malfunctions during a batch of the production run.
Also read: Career as risk management analyst
What is the workplace/work environment of Quality Controller like?
The work environment of quality controllers varies as per the industry and size of the organisation. Several quality controllers may inspect similar products during the entire shift, while others may inspect a variety of products. In several industries, a quality controller has to spend the entire day standing on foot.
Quality controllers are required to sit and read electronic printouts of data or blueprints. Quality controllers are exposed to extreme noise and grime of machinery in heavy manufacturing industries. While in other plants, they work in air-conditioned environments required for testing products.
The quality controllers may be exposed to airborne particles that irritate the eyes and skin. They are required to wear protective eyewear, face masks, earplugs, and appropriate clothing for self-protection while working in a fast-paced environment with heavy machinery.
Does Quality Controller require travelling?
Likely
The career does not require travelling on a regular basis. But it may require traveling occasionally to attend meetings and conferences.
Employment Shifts
Full Time, Part Time, Hourly Basis, Work From Home
It is a full-time job. The career requires a strong commitment to work responsibilities. The career does not bring part-time, on-call, work-from-home, or other employment shift opportunities.
Employment Nature
Permanent
It is both contractual and permanent. The nature of employment entirely depends on the requirements of the organization.
Work Place
Home Office
Quality control inspectors work full-time. Several quality controllers work till late evenings and on weekends. They work on various shifts as assigned by the seniors. Sometimes it may require working overtime to meet the deadlines.
Presence in Geographical Area
Rural, Semi-urban, Urban
The corporate and industrial areas provide a wide range of opportunities for quality controllers. Delhi, Lucknow, Bangalore, Chennai, Mumbai, Hyderabad, and Pune are the job hubs for quality controllers.
Time Pressure
Likely
Time pressure is considered medium in the case of quality controllers. During their office hours, they are required to conduct various quality checks and ensure the working of the target product. Sometimes, when results are unyielding, they are required to work for long hours which increases the time pressure.
Overtime Details
Quality control inspectors work full-time. Several quality controllers work till late evenings and on weekends. They work on various shifts as assigned by the seniors. Sometimes it may require working overtime to meet the deadlines.
Weekly Hours of Work
Quality control inspectors work full-time. Several quality controllers work till late evenings and on weekends. They work on various shifts as assigned by the seniors. Sometimes it may require working overtime to meet the deadlines.
How to become a Quality Controller?
Steps to become a Quality Controller
If you are someone interested in maintaining, monitoring and controlling the quality of the product and services or minimum quality standards then a career as a Quality Controller is the best career option for you. If you are interested in Quality Controller job roles and looking for information on how to become a Quality Controller in India then we have provided below all the necessary steps for you.
What are the skills and qualities required to become a/an Quality Controller?
In this section, we have mentioned the Quality Controller skills that you must possess to perform better in the field.
Dexterity: A quality controller has to be quick in picking and removing samples or products during the manufacturing process. He or she has to pay attention throughout the process to ensure no sample or product is left out.
Math Skills: A quality controller has to apply basic math and computer skills for various purposes such as measuring, calibrating, and calculating while conducting quality control testing.
Mechanical Skills: A quality controller has to use specialised equipment or machinery tools for testing products. He or she must know how to function with such tools.
Physical Stamina: A quality controller has to work with heavy machinery. He or she often needs to lift such heavy equipment. A quality controller has to stand for hours while working and supervising the quality of products. A quality controller must possess good physical health for effective functioning.
Technical Skills: A quality controller understands the technical terms. He or she possesses the knowledge of blueprints. A quality controller can easily read and understand technical documents and manuals. It helps to ensure that the products meet the quality standards.
Popular Online Engineering Courses and Certifications
Which certifications and internships can be helpful in becoming Quality Controller?
We have provided below major certification courses that you may opt to upgrade your skills and knowledge for the quality controller job role.
Internship Availability
A quality control intern is required to assist the seniors in several tasks. He or she is also assigned independent responsibilities such as performing raw material and finished product testing.
The quality control intern is also responsible for documenting the procedure involved in testing and its outcomes. He or she intern assists the scientists in conducting bioassays. A quality control intern is often assigned with the responsibility for cleaning and maintaining the laboratory.
Career Path Progression for Quality Controller
Junior Quality Controller: A Junior Quality Controller is responsible for monitoring the products and services that he or she is meeting specified quality standards fixed by the company. He or she analyses the measurements, conducts tests and supervises the production phase.
Senior Quality Controller: A Quality Controller is a professional who is responsible for guiding and supervising the junior professionals. He or she reads blueprints and specifications and supervises functions of the company. The Quality Controller makes sure that the required standard quality is met and suggests adjustments in the production process.
Quality Controller Jobs and Salaries
Junior Quality Controller
- Average Salary 16956
Job Description
The Junior Quality Controller job description includes monitoring the customer satisfaction and production phase at various levels. He or she recommends improvements in the production process and measures the products being produced.
Salary Description
The average salary of a Quality Controller is Rs 16,956 per month in India.
Salary Source: Indeed
Senior Quality Controller
- Average Salary 24000
Job Description
The Senior Quality Controller job description includes selecting the raw materials, resolving quality-related issues, and providing training to the quality assurance team. He or she designs protocols and documents the inspection process in the form of reports and performance records.
Salary Description
The Senior Quality Controller salary in India ranges between Rs 1.8 lakhs to Rs 8.0 lakhs with an average annual salary of Rs 3.3 lakhs.
Salary Source: AmbitionBox
What is the job outlook for Quality Controller?
All the areas of manufacturing companies such as aeronautical, automobile, pharmaceutical, and food processing companies require the services of quality controllers to ensure that the products meet the described specifications of the sample. A defective product would affect the consumer trust in the brand and would bring a negative impact further leading to a decrease in sales.
The role of a quality controller is one of the crucial roles. There is moderate job growth for quality controllers now. However, it will increase rapidly in the next few decades as India is developing at a fast pace with growth in numerous industrial sectors.
The manufactured product is compared with the acceptable standards of the product aimed at markets such as measurements, and its functioning. There is moderate competition in the job market as there are moderate opportunities. The pay scale is also median as compared to other professions.
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Frequently Asked Questions for Quality Controller
Que. What is the average salary of quality controllers in India?
Ans.The national average salary of a quality controller is Rs. 3,16,133 in India, according to payscale.
Que. What is the minimum required degree for the career of quality control technician?
Ans.A bachelor of engineering or bachelor of technology is the minimum required education for a quality control technician’s role.
Que. What is the difference between quality control and quality assurance?
Ans.Quality control is product-oriented while quality assurance is process-oriented. Quality control involves the testing of products to ensure that they meet the quality standards. The quality assurance is dependent on the feedback received from the quality control department.
The quality assurance department is responsible for making required changes in the manufacturing process to avoid defects or deviations in the products manufactured in the future.
Que. What is the average annual salary of a quality control inspector?
Ans.The average annual salary of a quality control inspector in India is Rs. 203,500, according to payscale.
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Questions related to Quality Controller
can i take quality controller analyst course after bsc chemistry?
Hello,
Analysts in quality control check and evaluate the product's quality. The function of a quality control analyst is to enhance and evaluate product performance.
You'll normally start your job as a quality control analyst at the entry-level after earning a bachelor's degree in chemistry or a closely related discipline. In general, a four-year bachelor's degree in a relevant field is required to work as a quality control analyst.
So, You are eligible to take that course.
Thank You
How many salary in quality controller after msc chemistry
Hello,
Job after PG in quality control, Salary as a fresher will be 2.2 lpa to 3.4 lpa. Salary amount will vary as different organization may open different post for same qualification.
After few years of experience, you can get upto 4lpa. it completely based on your performance. Average salary is 3.4 lpa for experienced candidates and 2.2 for freshers. if you perform well in selection process then you can get better salary pay job offer.
Hope it helps!
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