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    • Basics of Sheet metal design for Mechanical design engineers

    Basics of Sheet metal design for Mechanical design engineers

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    Udemy

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    Mode

    Online

    Fees

    ₹ 499 3499

    Quick Facts

    particular details
    Medium of instructions English
    Mode of learning Self study
    Mode of Delivery Video and Text Based

    Course and certificate fees

    Fees information
    ₹ 499  ₹3,499
    certificate availability

    Yes

    certificate providing authority

    Udemy

    The syllabus

    Introduction

    • Introduction to the course
    • Design to Product cycle
    • Why Sheet metal?
    • Why Knowledge of Process is important for Designer?
    • Knowledge and Skills required to Design effectively

    Materials

    • Sheet Metal Rolling
    • Material Selection
    • Material Properties
    • Steel vs Aluminum
    • Modulus
    • Hardness
    • Toughness and Strength
    • Comparison between Hardness, Toughness and Strength

    Common Processes

    • Shearing Operation
    • Common Processes
    • Basic Stamping Process
    • Scrap in Sheet metal and Shaving Operation
    • Cutting Operations

    Theory of Plastic Deformation

    • What is Plastic Deformation?
    • Stress- Strain Curve
    • Plastic Elongation in Testing
    • Anisotropy
    • Grain Size

    Formability

    • Formability Test
    • Major and Minor Axis of deformation
    • Major Strain and Minor Strain
    • Forming Limit Diagram

    Bending

    • Bending Process
    • Bend Parameters and Bend allowance
    • Neutral Axis in Bending and K factor
    • Material Effects in Bending
    • Minimum Bend Radius
    • Tensile Reduction of Area
    • Factors that Affect Bendability
    • Factors that Affect Bendability - Material Inclusions
    • Types of Flanging
    • Beading operation

    Springback and Wringling

    • Spring-back and Effects
    • Negative Springback
    • Counter-acting Springback
    • Wrinkling in Sheet Metal 

    Deep Drawing

    • Deep Drawing Operation
    • Deep drawing Details
    • Deep drawing Practice
    • Ironing and Redrawing

    Other Operations

    • Hydroforming
    • Tube Hydroforming
    • Hydroforming - Why is it used in Automotive and Drawbacks
    • Spinning
    • Stretch Forming
    • Tube Bending
    • Roll Forming
    • Embossing and Coining

    Sheet metal joining

    • Welding
    • Fasteners
    • Fasteners vs Welding

    Tools and Equipments

    • Simple and Compound Dies
    • Progressive Dies
    • Transfer Dies
    • Press Selection and Design aspects
    • Economics of Sheet metal Processing

    Design Considerations

    • Manufacturing Cost
    • Blank Design
    • Bend and Grain Direction
    • Stress Concentration
    • Design Guidelines for Holes and Tabs
    • Design Guidelines for Bend relief 1
    • Design Guidelines for Bend relief 2
    • Design Guidelines for Flange near Bends
    • Design Guidelines for holes near Bends and edges
    • Corner Finishing
    • Notches of Stretch Flange
    • Tooling Holes
    • Avoiding Deep channels in Bending
    • Tolerance in Sheet metal and Factors
    • Beads and Dimples to increase Stiffness
    • Alignment of Holes in Bent parts
    • Non-formable parts
    • Maintaining orientation and flatness of surfaces
    • Formability Issues
    • Transitions
    • Considerations in Sheet metal design
    • Summary - General guidelines for Sheet metal design

    Design Projects

    • Introduction - Projects
    • Input Files
    • Project 1 - Problem statement, Input and requirements
    • Project 1 - CAD Design Part 1
    • Project 1 - CAD Design Part 2
    • Project 1 - CAD Design Part 3
    • Project 1 - Review and Summary
    • Project 2 - Problem statement and Input
    • Project 2 - CAD design
    • Project 2 - Review
    • Project 3 - Problem statement and Input
    • Project 3 - CAD design Iteration 1
    • Project 3 - CAD design Iteration 2- with stiffener
    • Project 3 - Review
    • Project 4- Problem statement and Input
    • Project 4 - CAD design
    • Project 4 - Review

    Test your knowledge

    CAD Design in Fusion 360 using Surface Tools

    • Fusion 360 Sheet metal bracket CAD workflow 1
    • Fusion 360 Sheet metal bracket CAD workflow 2

    Bonus Section

    • Bonus : More resources for learning Mechanical engineering and design

    Instructors

    Mr Mufaddal Rasheed

    Mr Mufaddal Rasheed
    Mechanical engineer
    Freelancer

    B.E /B.Tech

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