Certified Total Productive Maintenance Professional

BY
Vskills

Become a Certified Total Productive Maintenance Professional by learning how to improve the quality and efficiency of production to add value to an organisation

Mode

Online

Fees

₹ 3499

Quick Facts

particular details
Medium of instructions English
Mode of learning Self study
Mode of Delivery Video and Text Based

Course overview

A Total Productive Maintenance Professional is responsible for improving and integrating production, safety systems, and quality systems while adding value to a business. To achieve this, they should be able to effectively and efficiently manage processes, employees, machines, and equipment. That is what they will learn with the Vskills Certified Total Productive Maintenance Professional online course.

Candidates will learn about the eight pillars of total productive maintenance (TPM). They will also learn about lean management practices, team management, change management, and spare parts management, among others. They will learn how to increase the overall effectiveness of equipment and how to deal with equipment failures. 

Candidates looking to pursue a career in Quality Maintenance or Quality Assurance should take the Certified Total Productive Maintenance Professional course by Vskills. This certification will add significant value to their resume and help them upskill. Also, they can differentiate themselves to find lucrative opportunities in today’s crowded job market.

The highlights

  • Lifetime certification 
  • Government certification
  • E-learning
  • Take practice tests for free
  • “Vskills Certified” profile on Shine.com
  • “Vskills Certified” profile on Monsterindia.com
  • Callback facility
  • Study material

Program offerings

  • One-time fee payment
  • Online exam
  • Government certification
  • Lifetime certificate validity
  • Lifelong e-learning access
  • Call-back facility
  • Free practice tests
  • Brochure
  • Study material

Course and certificate fees

Fees information
₹ 3,499
  • Candidates can use credit cards, debit cards, and net banking to pay the Certified Total Productive Maintenance Professional course fee.
  • Vskills accept debit cards from all Indian banks as well as all Master, Visa, and Amex cards.

Certified Total Productive Maintenance Professional course fee structure

Training Option

Fee

Certified Total Productive Maintenance Professional

Rs. 3,499

Total fee

Rs. 3,499

certificate availability

Yes

certificate providing authority

Vskills

Who it is for

The Certified Total Productive Maintenance Professional course by Vskills will benefit:

  • Graduates looking for jobs in quality maintenance and quality assurance
  • Students looking to upskill themselves and building a strong resume
  • Working professionals looking for better opportunities or a promotion to further their careers
  • Job-seekers seeking employment opportunities in quality assurance or quality maintenance departments

Eligibility criteria

Certificate Qualifying Details

To become a Vskills Certified Total Productive Maintenance Professional, the candidate must secure 50 per cent marks in the online certification exam. That means he/she must answer 25 questions out of 50 correctly to secure the certificate. The candidate will have 60 minutes, and there will be no negative marking in the online exam.

What you will learn

Project management

Upon completion of the Certified Total Productive Maintenance Professional programme, candidates should have a thorough understanding of:

  • Basics of total productive maintenance 
  • Pillars of total productive maintenance
  • Implementation of total productive maintenance
  • Team management
  • Change management
  • Spare parts management

The syllabus

Total Productive Maintenance Basics

  • Relevance and Quality
  • TQM
  • Lean Values and Techniques
  • 5S
  • Basics of TPM
  • Lean Basics
  • Principles of TPM

TPM Pillar 1 - Autonomous Maintenance (Jishu Hozen)

  • Introduction
  • What are the goals of Jishu Hozen?
  • Effects of Autonomous Maintenance 
  • Manager’s Model and Pilot Teams
  • The One Point Lesson (OPL)
  • Operator Skill Levels
  • Visual Controls
  • Activity Boards
  • Initial Clean

TPM Pillar 2 - Continuous Improvement (Kobetsu Kaizen)

  • What is Kobetsu Kaizen?
  • Causal Factor Relationships
  • Equipment Losses

TPM Pillar 3 - Planned Maintenance

  • What is Planned Maintenance?
  • Condition-Based Maintenance
  • Usage-Based Maintenance
  • Time-Based Maintenance
  • Corrective Maintenance
  • Predictive Maintenance
  • Effective PM
  • Closed-Loop Automation
  • Reliability Centred Maintenance

TPM Pillar 4 - Quality Maintenance (Hinshitsu Hozen)

  • Aims of Quality Maintenance 
  • Basics of Quality Maintenance 
  • Stages of Quality Maintenance
  • Principles of Quality Maintenance
  • The Figure-of-Eight Method for QM
  • Quality Maintenance Analysis Tools

TPM Pillar 5 - Materials Planning, Equipment Control, and Design

  • Early Equipment Management
  • Maintenance Prevention

TPM Pillar 6 - Education & Training

  • Need for Training and Development
  • Skills
  • Skill Evaluation
  • Phases of Skills

TPM Pillar 7 - Office TPM Pillar

  • Administrative TPM
  • Implementing Office TPM
  • P Q C D S M and Office TPM

Preventive and Predictive Maintenance

  • Preventive Maintenance
  • Preventive Maintenance Tools
  • Designing a Preventive Maintenance Programme
  • Predictive Maintenance
  • Predictive Maintenance Working 
  • Predictive Maintenance Technologies
  • Data Preparation for Predictive Maintenance
  • Modelling Techniques for Predictive Maintenance
  • Training, Testing, and Validation Methods for Predictive Maintenance

TPM Pillar 8 - Safety, Health and Environment

  • Safety, Health & Environment Basics
  • Industrial Accident Phases
  • Environmental Safety
  • Why-Why Analysis
  • A Case Study

Equipment Failures

  • Failure Analysis Tools
  • Age-Related Failure Mode
  • Non-Age-Related Failure Mode
  • Cause-and-Effect Analysis/Causal Factor Tree
  • Failure Modes and Effects Analysis
  • Change Analysis/Kepner-Tregoe
  • Ishikawa/Fishbone Diagram
  • Fault or Logic Tree Analysis
  • Statistical Tools
  • Barrier Analysis
  • Data Analytics
  • Five Whys

Implementing TPM

  • Impediments
  • Phases of TPM Implementation

Overall Equipment Effectiveness (OEE)

  • What is Overall Equipment Effectiveness (OEE)?
  • Examples of OEE
  • The 6 Big Losses
  • SMED

Spare Parts Management

  • What is Spare Parts Management?
  • Spare Parts Inventory Analysis

Change Management

  • Overview of Change Management
  • Leading Change
  • Managing Change
  • Introducing Change
  • The CHANGE Model
  • Leading through Change
  • Recognising Obstacles to Change
  • Eight-Step Change Management Process
  • Strategies for Effective Change Implementation

Team Management

  • Team Culture
  • Team Building
  • Team Socialising
  • Team Motivation
  • Team Communication

Admission details

Candidates interested in the Total Productive Maintenance Professional Certification can apply by following the steps given below.

Step 1 - Find the “Certified Total Productive Maintenance Professional” on the official Vskills website.

Step 2 - On the course page, find the “Buy Now” button and click on it.

Step 3 - Login to your Vskills account. If you do not have a Vskills account, you will have to create one.

Step 4 - To proceed, follow the provided instructions and fill in your details.

Step 5 - Select your preferred payment method and fill in your payment details.

Step 6 - Make the fee payment to confirm your enrollment.

Evaluation process

The candidate must pass an online certification exam to become a Vskills Certified Total Productive Maintenance Professional. To clear the exam, candidates must secure at least 50 per cent marks by answering 25 out of 50 questions correctly. 

How it helps

The Certified Total Productive Maintenance Professional programme offers many benefits, including government certification, lifetime certification, and lifetime access to e-learning, among others. After passing the online certification exam, the candidates’ profiles on Monsterindia.com and Shine.com will also be marked “Vskills Certified.” This certification will help them differentiate themselves in today’s competitive job market and land a high-paying job.

FAQs

For how long is the Total Productive Maintenance Professional certification valid?

This Vskills certification is valid for life. You do not have to renew it.

For how long do I have access to the e-learning material?

After paying the admission fee, you have lifetime access to the e-learning material of the Certified Total Productive Maintenance Professional course.

Which job-search platforms recognise the Vskills certification?

Popular job-search platforms like Shine.com and Monsterindia.com recognise the Vskills certification. After completing the course, your profile on these platforms will be marked as “Vskills Certified.”

How long do I have to wait to find out my test score?

You do not have to wait at all. You can check your test score immediately after completing the online certification exam.

How can I become a Certified Total Productive Maintenance Professional?

You can become a Vskills Certified Total Productive Maintenance Professional by applying to this course and passing the online certification exam.

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