Post Graduate Program in Battery Technology for Mechanical Engineers

BY
Skill Lync

Learn about battery technology in the Electric Vehicle industry through the Post Graduate Program in Battery Technology for Mechanical Engineers Course.

Mode

Online

Duration

8 Months

Quick Facts

particular details
Medium of instructions English
Mode of learning Self study, Virtual Classroom
Mode of Delivery Video and Text Based

Course overview

The Post Graduate Program in Battery Technology for Mechanical Engineers Training Course is a specialized course in the domain of electrical and mechanical engineering that deals with the fundamentals of the Electric Vehicle (EV) industry. The course will cover all important topics of battery technology in the EV industry.

The Post Graduate Program in Battery Technology for Mechanical Engineers Certification Course is beneficial for learners planning to build a career in the field of battery systems or the electric vehicle industry. The online course will help learners be proficient in the design, development, and management of battery systems.

After the completion of the Post Graduate Program in Battery Technology for Mechanical Engineers Live Course, learners will be rewarded with a course certificate. The course will be delivered through online video lectures, technical projects, and hands-on exercises within a span of 8 months.

The highlights

  • Merit certificate
  • 8 months duration
  • Course videos
  • Expert instructors
  • Project portfolio page
  • Flexible course fees
  • One-one zoom support sessions
  • Group zoom support sessions
  • Email and telephone support
  • Course-specific forum group
  • Industry oriented projects
  • 1-on-1 demo session
  • Course counselling
  • Personalized hands-on support from expert engineers

Program offerings

  • Merit certificate
  • 8 months duration
  • Individual video support
  • Group video support
  • Email support
  • Forum support
  • Telephone support
  • Professional portfolio
  • Technical projects
  • 1-on-1 demo session
  • Course counselling

Course and certificate fees

The fees for the course Post Graduate Program in Battery Technology for Mechanical Engineers is -

HeadAmount
Programme feesRs. 2,75,000
EMIRs. 14,375/month

 

certificate availability

Yes

certificate providing authority

Skill Lync

Who it is for

  • The course can be opted by engineering graduates of Mechanical EngineeringElectrical Engineering, or Mechatronics field who are interested in working in the research and development sector of the automation and energy storage industry.
  • The course is suitable for working professionals or scholars who wish to work in the EV industry, supplier industry, or applied research institutes.

What you will learn

Knowledge of electronics Knowledge of engineering

After completing the Post Graduate Program in Battery Technology for Mechanical Engineers Classes, you will learn about the following topics:

  • Basics of MATLAB
  • Simulation and mathematical modelling
  • Fundamentals and terminology of electrochemistry
  • Battery pack construction and storage technologies 
  • Battery Management System and Battery Charging 
  • Thermal Management and Computational Fluid Dynamics 
  • Mathematics and Fluid Dynamics Essentials 
  • Matlab and Basic CFD Concepts 
  • Solving standard CFD problems in OpenFOAM 
  • Engineering and working principles of cooling system design 
  • Sizing and system of cooling system components
  • Cell characterization and battery configuration using MATLAB
  • Battery Pack Range Estimation for a Vehicle using Microsoft Excel

The syllabus

Course 1: Introduction to Battery Technology for Electric Vehicle

Week 1: Energy and electrochemistry
  • Sources of energy for propulsion & their comparison: Net Calorific Value & Conversion efficiency
  • History and background of battery technology
  • Electrochemistry fundamentals & terminologies
  • Lithium-ion battery and different chemistries
Week 2: Important terms and characteristics
  • Portable power applications and electrical load requirements
  • Factors affecting the choice of EV battery systems
  • Commercially available lithium-ion cells
  • Electrical characteristics of battery: Capacity, C-rate, impedance, DOD, SOC, SOH, Life cycles, Mechanical characteristics, Form factor, Safety
Week 3: Mathematical Modelling
  • Reading cell manufacturer’s specifications
  • Cell characterization
  • Tools and standard testing
  • Battery capacity estimation algorithms
  • Electrical equivalent circuit & mathematical model in MATLAB
Week 4: Battery Pack Construction
  • Battery modules and complete battery pack system
  • Assembly methods
  • Electrical connections
  • Cell level protection system
  • Battery pack level protection system
  • Understanding laptop battery pack system


Week 5: New Energy Storage Technologies
  • Other energy sources: New battery technologies, Ultracapacitor, Fuel cell, Flywheel
  • Hybridization of energy storage systems
Week 6: Battery Management System: Introduction
  • Battery pack requirements: Measurement
  • Protection and management
  • Cell balancing
  • Battery pack electronics
  • Battery Management System (BMS): Functionality, technology and topology (centralized, modular, master-slave, distributed)
Week 7: Battery Management System: Design
  • BMS Application Specific Integrated Circuit (ASIC) selection
  • Analog BMS design
  • Digital BMS design
  • BMS deploying: Installing, testing and troubleshooting
Week 8: Battery Charging
  • Battery charge management
  • MATLAB simulation of battery charging circuit
  • Charger circuit overview
  • EV charging technology review
  • Charging behavior: life cycle & safety
Week 9: Thermal Management
  • Types of temperature sensors
  • Thermal management system
  • Thermal model of battery pack
  • Drive cycle simulation and vehicle range estimation
  • Cooling materials and methods
Week 10: Recent Trends and Economy
  • Communication systems for battery pack
  • Review of electric car battery pack
  • Important considerations
  • Recent trends: Grid level energy storage
  • Solar & wind integration
  • Recycling and pricing

Course 2: Advanced CFD Meshing using ANSA

Week 1: Introduction to ANSA GUI and Tools
  • In this module, you will be introduced to the ANSA Software. You will learn the Graphical User Interface(GUI) of the ANSA tool.
  • You will get to know about different solvers and the types of analysis carried out using them.
  • You will be introduced to the basic tools that will help you with geometric cleanups and other deck setups in ANSA.
  • The topics covered in this module are,
    • Introduction to ANSA
    • ANSA GUI
    • Geometric tools and topology cleanup
    • Different tools used in the TOPO deck
Week 2: 2D (Surface) Meshing to Pressure valve
  • In this module, you will be introduced to the pressure valve model. You will learn to perform surface meshing on a pressure valve model.
  • The topics covered in this module are,
    • PID creation and PID assignment
    • Different selection techniques and visibility tools
    • Basic Topology cleanup
    • Basic tools used in surface meshing
Week 3: 3D (Volume) Meshing to Turbocharger
  • In this module, you will be introduced to the turbocharger model.
  • You will get to know, how to perform volumetric meshing to a turbocharger model.
  • The topics covered in this module are,
    • Geometry cleanup to define volumes
    • Various geometry checks
    • Surface meshing as per quality criteria
    • Volumetric meshing as per requirements
Week 4: CFD meshing to BMW M6 Model inside Wind tunnel
  • In this module, you will be introduced to the BMW M6 model.
  • You will learn how to perform CFD meshing on a BMW M6 model.
  • The topics covered in this module are,
    • Advanced topology cleanup to define volumes
    • Variable surface meshing part by part
    • Solving quality failed elements as per quality criteria
    • Symmetry operation for surface and mesh elements
    • Wind tunnel creation
    • CFD meshing for wind tunnel
Week 5: Surface Wrap to an Automotive Assembly
  • In this module, you will be introduced to three different automotive models: engine, transmission, and gearbox.
  • You will learn how to perform surface wrap on an automotive assembly for CFD analysis of the outer flow.
  • The topics covered in this module are,
    • Geometry cleanups for the surface wrap.
    • Merging of different models into one GUI.
    • Surface wrapping for an assembly.

Course 3: Introduction to CFD using MATLAB and OpenFOAM

Week 1: What is Computational Fluid Dynamics?
  • In this module, you will understand the basics and significance of CFD.
  • You will also learn what the Navier-Stokes equations are and how they are derived.
  • The following topics are covered this week. 
    • CFD - An Introduction, Necessity, Advantages, and CFD Modeling Process 
    • Deriving and understanding the Navier Stokes equations
      • Substantial Derivative
      • Continuity Equation
      • Momentum Equation
      • Energy Equation
      • Significance of the Reynolds number in the NS equations
Week 2: Mathemathics and Fluid Dynamics Essentials
  • In this module, you will be writing solvers and introduced to different numerical methods.
  • The following topics are covered this week.
    • Basic Vector Calculus - Divergence, Gradient, and Curl
    • Taylor’s Series
    • Initial and Boundary Conditions
    • Classification of PDEs and their characteristics
    • Learning essential fluid dynamics quantities and their dimensional analysis
Week 3: Introduction to MATLAB and Basic CFD Concepts
  • It is essential to establish a rigid foundation before plunging into the farther depths of CFD.
  • This is where you get introduced to MATLAB and learn the basic concepts of CFD by writing MATLAB scripts.
  • Here are some topics that we would cover:
    • Getting acclimated to the MATLAB interface
    • Numerical discretization and its types
    • FDM - Understanding different schemes with worked examples in MATLAB
    • Deriving own FD schemes using Taylor’s table
    • Solving ODEs in MATLAB using the ‘ode45’ solver
Week 4: Exploring CFD by Solving Standard CFD Problems using FDM
  • In this module, you will venture into the Finite Difference Approach to discretization and solve various benchmark CFD problems in MATLAB.
    • Solving coupled linear systems using iterative solvers
    • Jacobi
    • Gauss-Seidel
    • SOR
Week 5: Introduction to FVM and OpenFOAM
  • In this module, you will learn how to run a simulation on OpenFOAM and the significance of using an FVM approach.
  • These are the topics you would learn:
    • Finite Volume Method and Gauss Divergence Theorem
    • Understanding the Linux environment
    • OpenFOAM code organisation and case setup
    • Detailed blockMeshDict tutorial
Week 6: Solving Standard CFD Problems in OpenFOAM
  • In this module, you will be using OpenFOAM for exploring and simulating a wide variety of problems.
  • You will also create a platform that will enable you to start any simulation from scratch and establish confidence in your result.

Course 4 Introduction to GUI based CFD using ANSYS Fluent

Week 1: Introduction to CFD
  • In this module, you will understand what CFD is and its uses. You will also be introduced to the basic governing equations solved and many schemes and algorithms used to stabilize and improve the accuracy of the solution.
    • Governing Equations of Fluid Motion
    • Numerical Discretization
    • Fluid Solver
    • Boundary Conditions
    • Post-Processing
Week 2: Simulating Laminar and Turbulent Flows in ANSYS Fluent
  • In this module, the focus is to simulate basic compressible and incompressible flows using ANSYS Fluent. You will be introduced to the streamlined workflow on the Workbench tool, from geometry creation to the solution post-processing procedure. You will get hands-on experience in
    • Geometry Creation
    • Meshing
    • Boundary and Initial Condition Calculation
    • Setting up solution algorithms
    • Solving and post-processing
Week 3: Performing Steady State Simulations
  • In this module, the focus is to simulate basic compressible and incompressible steady-state simulations. This provides you with an introduction to the solution setup procedure for a steady-state simulation. You will get hands-on experience in
    • Geometry created using SpaceClaim
    • How to set up Steady-State Simulations?
    • Checking for Convergence and understanding when the simulation converges for different boundary conditions
    • How to create Runtime Animation of Engineering Parameters?
    • Project 1: HVAC Simulation Inside a Mixing TEE
    • Project 2: Performing Parametric Study on Flow Inside a Gate Valve
    • Project 3: Performance Characterization of a Cyclone Separator
Week 4: Exploring Meshing strategies
  • Meshing is an important component in CFD analysis. Improper meshing can lead to bad results. In this module, you will learn the different meshing techniques that can improve the solution accuracy with a balanced computational cost. More hands-on experience in
    • Methods of providing local refinement like Sphere of Influence, Body Sizing, etc.
    • Concept of Y plus and its importance
    • Inflation Layers and Controls
    • Mesh Dependence Test
Week 5: External Aerodynamics
  • You will learn the fundamentals of performing external flow analysis using ANSYS Fluent. It provides you with knowledge on boundary layer concepts, needs of Y plus, and wall functions. Here, we will focus on the following topics.
    • Setting up Virtual Wind Tunnels using the Enclosure Utility
    • Understand Vortices, calculating Downforce & the drag on a Vehicle
    • Y+ Estimation & Grid Refinement
Week 6: Conjugate Heat Transfer
  • In this module, you will learn how to simulate solid-side heat transfer along with the fluid flow. Conjugate Heat Transfer (CHT) refers to simulating multiple modes of heat transfer. For example, in one of the projects, you will simulate the heat transfer in an exhaust manifold when hot exhaust products are flowing through it. When you complete this module, you will be able to do the following:
    • Extracting solid and fluid volumes
    • Creating Shared Topologies for Creating Conformal Meshes
    • Setting up Volumetric Heat Sources
    • Visualizing Heat Transfer Coefficient Distribution
Week 7: Discrete Phase Modelling
  • Discrete Phase Modelling (DPM) is used to model particles, fuel drops, coal, and any other type of suspended phase. You will work on problems like the Cyclone Separator, where you will incorporate the DPM approach to simulate how suspended impurities travel through a Cyclone Separator. You will get hands-on experience in
    • Different types of discrete phase boundary conditions and their effects
    • Methods of tracking the Discrete Phase Particles
    • Turbulence Intensity and Vortex Core Visualisation
Week 8: Introduction to User Defined Functions
  • You will learn how to write a customized program, create different monitor points, and extract the relevant information you need to form a simulation.
Week 9: Basic Reacting Flows
  • In this module, you will learn how to simulate reacting flows using ANSYS Fluent. This includes combustion applications.

Course 5: Li-ion Battery System design in EV & ES

Week 1: Introduction to Li-ion Battery
  • Li-ion Battery – An Introduction, Advantages
  • Voltage, Current, Watts, Ampere-hour, Watt-hour
  • Structure of a Li-ion cell, Evolution of the Li-ion cells, Li-ion cell chemistries
Week 2: Safety Operating Area of Li-ion
  • Electrical Cell Model 
    • Identifying RC Value of Cell using MATLAB
    • SOC Estimation using the RC Value
Week 3: Battery Pack Design
  • Identifying Number of Cells in Series and Parallel
  • Battery Aging 
  • Peak Load Optimization 
  • Importance of Mechanical Enclosure
Week 4: Battery Pack Modelling
  • Cell Testing Methods and Techniques 
  • Battery pack Modelling
  • Battery Charging Topologies
  • Fast Charging
Week 5: Introduction to Battery Management System
  • Need of BMS
  • Features of BMS
  • Architecture of BMS
Week 6: Battery Management System
  • Individual Cell Voltage Measurement
  • Charge and Discharge Current Measurement
  • Cell Temperature Measurement 
  • BMS Fault Safety Features 
Week 7: Battery Management System
  • MOSFET Switching Profile 
  • Cell Balancing 
    • Passive Cell Balancing 
    • Active Cell Balancing
Week 8: SOC Measurement in Battery System
  • Voltage Translation SOC Measurement 
  • Coulomb Counting SOC Measurement 
  • Combination of Voltage Translation and Coulomb Counting 
Week 9: BMS Communication
  • Types of Communication 
    • RS485 Communication Protocol 
    • CAN Communication Protocol 
Week 10: Battery Pack Range Estimation
  • Standard Drive Cycle 
  • Vehicle Dynamics for Range Estimation 
  • Battery Pack Range Calculation using Microsoft Excel 
  • Battery Performance for Acceleration 
Week 11: Thermal System
  • Introduction to Thermal Management System for Li-ion battery 
  • Need for TMS
  • Types of Thermal Cooling System 
  • Design Calculations for Li-ion Battery Cooling System 
Week 12: High Voltage Lithium-ion Battery Electrical Safety
  • High Voltage Battery Pack Shock
  • Hazard Classification of Batteries
  • Shock Hazard Signs
  • Fire Extinguish Methods
  • Thermal Runaway
  • Li-ion Battery Fire Extinguish
  • Guidelines

Course 6: Battery Thermal Management using Ansys Fluent and MATLAB

Week 1: Concept of Heat Transfer and Fluid Flow
  • Engineering Heat Transfer
  • Heat and Other Forms of Energy
  • The First Law of Thermodynamics
  • Heat Transfer Mechanisms
  • Conduction
  • Convection
  • Radiation
  • Simultaneous Heat Transfer Mechanism
Week 2: Introduction to Battery Technology and Electrochemical Modelling
  • How electrochemical cells work 
  • Choosing active materials
  • Lithium-ion cell make-up
  • Availability of Lithium
  • Manufacturing: Making the Electrodes
  • Manufacturing: Assembling the Cell
  • Failure Modes
Week 3: Equivalent Circuit Modelling of Cell and Thermodynamic of Cell
  • Open Circuit Voltage (OCV)
  • State of Charge
  • Linear Polarization
  • OCV Testing
  • Coulombic Efficiency
  • Thermal Logic and Algorithms
  • Li-ion Aging
  • Butler Volmer Model
Week 4: Battery Thermal Management
  • Air Cooling and Heating
  • Liquid Cooling and Heating
  • Direct Refrigerant Cooling and Heating
  • PCM
  • Thermoelectric Module
  • Heat Pipe
  • PTC Heater
  • Forced Air System
  • Liquid System
  • PCM System
  • Thermoelectrics
  • Combined Liquid System (CLS)
  • PCM Model (CLS+PCM)
Week 5: Concepts of CFD
  • Computational Fluid Dynamics: Why?
  • Computational Fluid Dynamics as a Research Tool
  • Computational Fluid Dynamics as a Design Tool
  • Governing Equations of CFD
  • Type of Boundary Conditions
  • Finite Difference Method
  • Finite Volume Method
  • Introduction to Commercial Software (Fluent/StarCCM+)
Week 6: Thermal and Flow Modelling of Battery Pack
  • Geometry Cleanup
  • Preprocessing (Meshing strategies)
  • Solution Setup
  • Post-processing
  • Pressure Drop Study
  • Selection of Fan/Pump for Cooling System
  • 3D Modelling of Liquid-cooled Thermal Systems using Fluent
  • 3D Thermal Modelling of an Air-cooled Battery Pack

Admission details

Follow the steps below to enroll in the Post Graduate Program in Battery Technology for Mechanical Engineers Training Course:

Step 1: Go to the official website by clicking on the URL given below -

https://skill-lync.com/electrical-engineering-courses/masters-certification-program-battery-technology

Step 2: Click on the "Enroll Now" option provided on the course page.

Step 3: Select a suitable payment package and unlock access by submitting your name, email id and phone number.

Scholarship Details

The course provides a chance to earn win a scholarship up to Rs. 25,000. You can apply for a scholarship test on the course page at the Skill-Lync website.

How it helps

The Post Graduate Program in Battery Technology for Mechanical Engineers Certification Benefits are given below:

  • The course will help learners understand the principles of battery working, battery management systems, thermal management, and the design of the cooling system. 
  • Through the training sessions, learners will be introduced to software tools like C/C++, MATLAB, GT suite and Ansys Fluent.
  • Through the skills and knowledge gained through the course, learners will be able to design and build efficient battery technology systems for the Electric Vehicle industry.

FAQs

On which learning platform is the Post Graduate Program in Battery Technology for Mechanical EngineersTraining Course available?

The Post Graduate Program in Battery Technology for Mechanical EngineersOnline Course will be available on the Skill-Lync platform.

What are the software skills taught in the Post Graduate Program in Battery Technology for Mechanical Engineers course?

The course will cover software tools like Matlab or Simulink), GT Suite & Ansys Fluent), C/C++, RTOS, Design Studio IDE, JTAG Debugger, Quectel GSM or GPRS and GNSS modules.

What is the total duration of the Post Graduate Program in Battery Technology for Mechanical Engineers course?

The Post Graduate Program in Battery Technology for Mechanical Engineers Online Course has a duration of 8 months in total.

In which companies will I get jobs using the skills gained through the course?

The learners can seek jobs in automotive companies like Mahindra, Tata, Maruti, Renault, Nissan, and electronic companies like IBM, Microsoft, Google, and Dell.

Does the Post Graduate Program in Battery Technology for Mechanical Engineers course offer placement assistance?

No, the Post Graduate Program in Battery Technology for Mechanical Engineers Training Course does not offer placement support.

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