Post Graduate Program in BIW Fixture and Plastic Design by Skill Lync: Fee, Duration, How to Apply

Quick Facts

particular	details
Medium of instructions English	Mode of learning Self study	Mode of Delivery Video and Text Based

Course overview

Skill Lync’s Post Graduate Program in BIW Fixture and Plastic Design will help you become a professional automotive design engineer. You will learn powerful design methods and industry-grade software to streamline your design workflows. This course will allow you to acquire an in-depth knowledge of metal sheet designing in automobile engineering and the manufacture of plastic components.

The Post Graduate Program in BIW Fixture and Plastic Design course focuses extensively on the fundamental and advanced concepts of BIW fixture design and plastic design. The programme includes sections covering other topics related to automotive design like hood design, metal sheet design, and mold design.

Apart from the high-quality video lectures, the Post Graduate Program in BIW Fixture and Plastic Design also provides you with industry-grade projects after each course. The curriculum involves designing manual and robot welding fixtures. These projects are aimed at solidifying the knowledge garnered from the module and building your portfolio. Also, upon course completion, students receive a certificate. If you manage to position yourself among the top 5% of the batch, you also receive a merit certificate.

Course and certificate fees

The Master’s Certification in BIW Fixture and Plastic Design course has three modes of payment, each with its own benefits. Here is a detailed fee structure for the master’s program:

Master’s Certification in BIW Fixture and Plastic Design Fee Structure:

Course fees	Amount
Original Amount	Rs. 275000

Discounted Price

Rs. 260000

*EMIs starting INR 14,375/month

certificate availability

Yes

certificate providing authority

Skill Lync

Who it is for

Mechanical engineer

The Post Graduate Program in BIW Fixture and Plastic Design by Skill-Lync is a perfect fit for the following professionals:

Mechanical Engineers
CAD professional
Automobile Designers
Students pursuing graduation or post-graduation in mechanical engineering or automotive engineering
Production Engineers

Eligibility criteria

To enroll in the Post Graduate Program in BIW Fixture and Plastic Design by Skill Lync, you must be a mechanical engineer or an automotive engineer.

Moreover, learners must complete the curriculum to get a course completion certification. The top 5% of the batch will also receive a merit certificate.

What you will learn

Knowledge of engineering

On completing every module in the Post Graduate Program in BIW Fixture and Plastic Design, you will have:

An extensive understanding of the theoretical and physical design factors that must be taken into account while creating first-rate BIW components
A practical knowledge of various welding processes, how to create 2D drawings of each fixture part, and how to create efficient fixtures
In-depth understanding of plastic designing and practical hands-on experience in designing plastic parts using CATIA V5
An all-round theoretical and practical training in mold designing using SolidWorks
Working knowledge of the NX CAD platform

The syllabus

Course 1: Automotive Plastic Design using CATIA V5

Design Overview In Automotive Industry

Product Life Cycle
Design Life Cycle

Plastics in Automotive Industry

Types of plastics (Thermoset Plastics, Thermoplastic)
Engineering plastic Materials
Manufacturing Process
Injection Molding

Introduction to CATIA

Basic commands and operation
Save feature, pan feature, rotate feature, etc

Sketcher workbench

Commands
Rules to follow
Working in exercise

Part Design Workbench

Pad and pocket
Working on exercise

Advanced part design

Boolean operations
How to work on a Boolean exercise
How to work on After Tool Go modification on Automotive components. (OEM Working procedures)

2D Drawing creation

Create a PCB Bracket using Boolean operations

Basic Surface Design Workbench

Commands (Types of Sweep)
Working on exercise
Draft analysis
How to work on a surface exercise

Advanced Surface Design Workbench

Commands
Creation of Closed body, Thickened body
A parting line and parting surface

Creation of Door Switch Bezel and adding thickness to it

How to create tooling direction and do the draft analysis to ensure the part can be taken out of the tool?
Adding the right thickness to the part and solving the issues.
Create the parting line for the bezel.

Tooling Feasibility

What is a mounting feature?
How to create a locator and dog house?
Integrating the mounting features to the base part with Boolean operations

Modeling Exercise

The Clip mounting feature is in Plastic design.
Design considerations for creating this feature
Tooling analysis for the clip feature

Drafting Workbench

Drafting workbench
Creation of detail drawing for the Components
Views creations (basic view & section views)
Application of GD&T in drawings
Template settings

Mold Design Considerations

Creation of Paring line
Creation of Tooling axis
What is undercut and how to solve it

Complex Mold Design Parameters

Creation of simple mold for the Rear quarter trim Cupholder
What are core and cavity
Stripper, ejection, and system
Draft analysis

Course 2: Automotive Sheet Metal Design using Siemens NX CAD / CATIA V5

Vehicle development cycle

Basics of automobiles along with different models of car bodies.
Different stages of vehicle development that a car will go through before reaching the customer.
The three years of development activity that precedes the development of an automotive model.

Basics of Automotive Body in White

Basics of automotive BIW.
Basics of steel and its properties in detail as steel is an important component used in the construction of automobiles.
The steps that are followed in the selection of the material.
Introduction to cross-functional teams that exist in an organization, and the need to coordinate with them along with examples of master sections and 3D components of the parts for easy and clear understanding.

Design Methodology of a Hood, Fender, Roof, Back Doors, and Side Doors

Hood, Fender, Roof, Side doors, and Back doors.
The design procedures for all aforementioned parts can be summarized as follows,
- Design Requirements
- Functional Requirements
- Regulations
- Gap and Flushness Requirements
- Safety Requirements

Case study - Converting - Backdoor/Tailgate Inner Panel

The seal surface width was the same as the aluminium liftgate
Tailgate outer parting was maintained as the same
Liftgate thickness was modified
Gap and flushness were maintained

Design of key mechanism - Lock and Striker

Anatomy of a Locker and Striker mechanism.
The development process and design requirements for even the smallest component.

Case study Process and challenges with supplier manufactured parts

Two case studies.
Both of these studies focus on supplier manufacturing practices.
The design challenges faced by two Asian Automotive suppliers and then go over the solution methodologies

Course 3: Automotive BIW Fixture Design using CATIA V5

Week 01 - Introduction to BIW-Fixture

Definition of BIW, Jigs, & Fixture
BIW-Nomenclature
Types of Fixtures & their applications
BIW stations & their uses
Basic terminologies

Week 02 - BIW-Fixture Basics

Project activities
Different welding processes
3-2-1 Principle
Body planes

Week 03 - Pre-Design Processes

Design methodology
Structuring a design tree
Different types of fixture units

Week 04 - Units Design-1

Different types of Pin Unit Design
Different types of Clamp Unit Design
Different types of Rest Unit Design

Week 05 - Units Design-2

Dump Unit Design
Slide Unit Design
Base Unit Design

Week 06 - Finishing of the design

3D-finish
Rough locators
Pneumatic routing
Valve banks & selection
Gun study
Sensors & selection

Week 07 - 2D-Detailing Basics

Drawing templates
Angles of projection
Basic GD&T used in fixturing
Scaling & views
Various detailing patterns

Week 08 - 2D-Detailing

Key Sheet detailing
Unit detailing
Child parts detailing

Week 09 - 2D-Detailing - Child Part & BOM

Child parts detailing
Material selection
BOM Preparation

Week 10 - Documentations, Sequence Sheet & Process Sheets

Creation of BOM sheets
Creation of BOP sheets

Course 4: Advanced Sheet Metal Design using NXCAD

Week 01-Introduction to NX CAD Interface

Students will also be performing functions such as,
Creation of lines, circles, and squares
Specifying the dimensions
Pattern creation

Week 02-Introduction to Sheet Metal Modelling Interface

Contour flange
Advanced flange
Jog flange
Hem flange
Corners, closed corners, and overlapping corners in sheet metal
Adds a flange to an angle to a planar face and a bend between the two.

Week 03-Conversion Wizards for Solid to Sheet Metals

Edge rip
Convert utility
Cleanup utility
Reliefs
Face optimization
Forming sheet metal from solid

Week 04-Stiffening Features in Sheet Metals

Beads creation
Dimple creation
Emboss creation
Mirror features
Feature patterns

Week 05-Creation of Flattening and Forming

Neutral file data
Surface extraction
Adjacent and tangent face selections
Flattening and thickening

Course 5: Mold Design using SOLIDWORKS

Week 01 - Basics of Injection Molding / SOLIDWORKS Modelling

Injection molding process
Plastic processing methods
- Rotational molding
- Extrusion
- Vacuum forming
- Blow molding
- Gas-assisted injection molding
Mold cycle and the factors affecting it
Thermoplastics and thermosets
Current trends in the industry
Types of plastics
Properties of plastics
Selection of plastics
Basics of sketching
Basics of using features in SOLIDWORKS

Week 02 - Basics of Mold Design / SOLIDWORKS Surfacing

Product development process
Various departments in plastic manufacturing industries and the workflow
Parts of mold
- Core, cavity, guide pillar, sprue, register ring, guide bush, ejector pin, return pin, spacer blocks, core plate, cavity plate, ejector plates, etc.
2 plate & 3 plate molds
Drafts
Parting lines
Various surface tools for designing in SOLIDWORKS

Week 03 -DFM and Defects

Concept of machine tonnage and its calculation
DFM study
- Gate point, wall thickness, cores, tolerance, venting, ejector pads, inserts, ejector inserts, guide pillar, support block, relief, free play inserts, multi-gate position, and flow leader.
Defects in mold design process
- Short shots, flash, weld lines, sink marks, blisters, jetting, burn marks, warpage, gloss differences, hesitation, overpacking, and unbalanced flow.

Week 04 - Parting Surface / Mold Design Tutorial 1

Parting surface
Types of parting surfaces
- Flat stepped
- Angled
- Profiled
Example cases to understand the selection of parting surfaces
Matching drafts
Shrinkage
Inserts
Mold design tutorial
- Doing draft analysis for the model
- Creating parting lines
- Creating shut-off surfaces
- Creating parting surfaces
- Create basic mold blocks

Week 05 - Sliders and Ejection System/ Mold Design Tutorial 2

Need for sliders and their working
General types of sliders
- Sliding split type molds
- Angular lift pin type molds
Methods of actuating the sliders
- Finger cam
- Dog leg
- Cam track
- Spring
- Hydraulic actuation
Concept of slider locking
Types of ejector systems
- Pin
- Sleeve
- Stripper
- Blade ejector systems
Creating a mold for the outer cover of a disposable camera
- Creating parting lines, shut-off surface, parting surface, and mold blocks for the model
- Creating ejector pins for the mold
- Creating inserts for the mold

Week 06 - Gates and Runners / Mold Design Tutorial 3 - Part 1

Topics covered are as follows:
- Types of gates: Sprue, edge, tab, overlap, fan, disk, ring, spoke, film, pin, submarines, and cashew gates
- Runner diameter calculation
- Types of runners
- Runner configurations
- Why engravings are used in cavities?
Creating a mold for a door bezel model
- Creating the parting lines, shut-off surfaces, and parting surfaces of 3D profile for the model
- How to work in assemblies and how to arrange files in a specific format?
- How to align the sprue of the mold with the origin of the assembly?
- How to select proper dimensions for the mold blocks?
- Creating mold blocks for door bezel

Week 07 - Mold Design Tutorial 3 - Part 2

Locating undercuts in the model
Understanding the use of sliders in solving the undercut issue
Creating slider split
Assigning proper dimensions to the slider
Editing the core cavity blocks according to the shape of the slider
Creating bolts, washers, and locking mechanisms for the sliders

Week 08 - Mold Design Tutorial 4 - Part 1

Complex parting line selection
Providing correct matching drafts for the model
Creating the core-cavity surfaces for the model.
Aligning the sprue location
Selecting dimensions
Creating the mold blocks for the CPU fan case in the assembly
Adding reliefs for the core-cavity blocks

Week 09 - Mold Design Tutorial 4 - Part 2

Locating undercuts in the model
Creating a slider split for the undercuts
Assigning proper dimensions for the sliders
Providing reliefs for the sliders
Creating inserts for the model

Week 10 - Mold Design Tutorial 5 - Part 1

Creating the parting line, shut-off surface, and the parting surfaces for the plastic knob model
Automatic and manual shut-off surface creation
Core-cavity surfaces for the plastic knob model
Sprue alignment
Selecting dimensions and creating the mold blocks for the plastic knob in assembly
Theories behind the cooling channels for a mold

Week 11 - Mold Design Tutorial 5 - Part 2

Creating multiple inserts for the model
Creating holes for fixing the inserts
Locating undercuts and creating a slider split for it
Complex slider creation
Assigning proper dimensions for the slider

Week 12 - Mold Design Tutorial 5 - Part 3

Creating an ejector system
- Angled ejector pins
- Reliefs
- Ejector plates
- Ejector backplates
Making channels for plastic injection
- Sprue
- Runner
- Gate
Use of air vents in a mold
Creating channels for air passage
Selection of the dimensions and positions of the cooling channels
Creation of cooling channels

Admission details

Step 1. Visit the course webpage.

Step 2. Click on the ‘Enroll Now’ option on the page and choose a plan as per your preference.

Step 3. Fill your details in the form and you will be redirected to the payment page.

Step 4; Make fee payment.

Filling the form

To register for the Master’s Certification in BIW Fixture and Plastic Design programme, candidates need to provide their contact details like email address, name, and phone number. Choose your preferred payment method for the course, submit your application, and start learning instantly.

How it helps

This Post Graduate Program in BIW Fixture and Plastic Design by Skill Lync can be highly beneficial for students interested in working with sheet metal in the field of automobile engineering. Graduates interested in manufacturing and designing plastic components in automobiles can also upskill through this course. Students will get an industrial insight into the designing and manufacturing process of automotive plastic trims.

Completing the Post Graduate Program in BIW Fixture and Plastic Design training will better equip you for the roles of Moldflow simulation engineer, BIW design engineer, automotive plastics trim designer, and BiW fixture designer in the plastic industry. You can work with companies like Tech Solutions and leading automotive OEMs worldwide.

FAQs

Why should I opt for the Master’s Certification in BIW Fixture and Plastic Design?

This master’s programme is best suited for students who are interested in learning about working with sheet metal, understanding BIW fixture design, and Mold designing using SolidWorks. This Master’s Certification in BIW Fixture and Plastic Design provides an edge to mechanical engineers and automotive engineers in the industrial manufacturing process of BIW and automotive plastic trims.

What job profile will I be eligible for post-course completion?

This master’s certification course will help you land lucrative jobs as a BIW fixture designer, BIW design engineer, Moldflow simulation engineer in plastic industries. You will also be skilled and eligible to work as an automotive plastics trims designer in various organisations around the world.

In which companies can I get a job after the completion of the course?

The master’s programme will enable you to get jobs in companies like Tech Solutions and other large-scale automotive OEM’s like BMS, Ashok Leyland, Audi, Bajaj Auto, Eicher, Tata, Mahindra, Skoda, and more.

What are the prerequisites for this course?

You must be a mechanical or automotive engineer to apply for a Master’s Certification in BIW Fixture and Plastic Design. Students currently pursuing a degree in mechanical or automotive engineering can also apply for the course.

What type of support students get if they have doubts?

Candidates receive one-on-one support through email, WhatsApp, telephone, or video conferencing. A dedicated support engineer also accompanies you to clear any doubts and queries.

What projects are available in the course curriculum?

Skill Lync provides project-based learning and modelling projects include casing, box, switchboard, bracket, and enclosure. Designing projects include a hood, roof, fender, and tailgate design. Fixture designs have manual and robot welding included, development projects consist of switch bezel, con holder, heat staking, and B pillar cover.