Post Graduate Program in Design for Crashworthiness and Analysis

BY
Skill Lync

Develop your knowledge on simulation engineering and the process involved in a crash with the ‘Master's in Design for Crashworthiness and Analysis’

Mode

Online

Duration

32 Weeks

Quick Facts

particular details
Medium of instructions English
Mode of learning Self study
Mode of Delivery Video and Text Based

Course overview

The ‘Post Graduate Program in Design for Crashworthiness and Analysis’ online course is offered by the online education provider Skill Lync and the course study is about the crashworthiness, mechanisms, safety regulation and designing involved in automotive engineering. The online programme scheduled for eight months helps the learners gain knowledge about the techniques associated with the protection capacity of vehicles and the simulation tools used for designing and crash testing. For the increased usage of vehicles, it is necessary to understand the crashworthiness and the design involved in creating vehicle designs considering the factors such as accident triggering elements, its influence on passengers, safety guidelines and market demand. 

This ‘Post Graduate Program in Design for Crashworthiness and Analysis’ online certification programme assists the learners in gaining technical and industrial knowledge through the experiential learning process of the various courses available in the programme. The experimental projects develop the practical knowledge of the participants to excel in their respective domains.

The highlights

  • Online course
  • Eight months programme
  • Demo session available
  • Professional portfolio
  • Merit certificate
  • Course completion certificate
  • Technical support
  • Job assistance

Program offerings

  • Online course
  • Projects
  • Flexible course fee
  • Project portfolio
  • Video support
  • Email support
  • Forum support
  • Job assistance
  • Certification

Course and certificate fees

The ‘Master's in Design for Crashworthiness and Analysis’ online training is offered in three different access versions and the fee details are specific to the version and the total fee is Rs 2,75,000/-

Master's in Design for Crashworthiness and Analysis fee structure

Basic

9 months access

Rs. 15000/month for 10 months

Pro

18 months access

Rs. 20000/month for 10 months

Premium

Lifetime access

Rs. 25000/month for 10 months

certificate availability

Yes

certificate providing authority

Skill Lync

Who it is for

The Post Graduate Program in Design for Crashworthiness and Analysis helps the simulation engineers improve their expertise in the automotive industry skills and establish a successful career.

Eligibility criteria

Certificate qualifying details

Skill Lync issues merit certificates to students who score among the top five of the class and course completion certificates to every participant on the ‘Master's in Design for Crashworthiness and Analysis’ online programme

What you will learn

Designing skills Knowledge of physics Knowledge of engineering

The Post Graduate Program in Design for Crashworthiness and Analysis certification course helps the students gain knowledge in the field of engineering and physics. This course provides the fundamentals of finite element analysis which includes the implicit and explicit FEA. The participants are equipped with the knowledge of automation safety standards and designing for crashes with score calculation. The students will get an opportunity to know about the crashworthiness analysis done with hypermesh or radios. The learners get to experiment with the software LS DYNA while working with structural mechanics. The safety systems are analysed that will be favorable for a range of specific states in FEM. The candidate will learn to perform structural crash modeling using ANSA, LS DYNA, and Metapost in the ‘Master's in Design for Crashworthiness and Analysis’ online course.

The syllabus

Course 1: FEA Super Course - Refresher

Week 01 - Fundamentals
  • Strength of materials
    • Stress, Pressure, Strain
    • Lateral Strain - Why does it happen
    • Poisson’s Ratio - Practical Application
    • Shear
    • Modulus of Rigidity
    • Moment of Inertia
    • Kinetic Energy, Rotational Kinetic Energy
    • Continuity equation
    • Shear Force and Bending Moment
    • Beams and Truss - Theory and Problems
    • Materials and it is Mechanical Properties
    • Stress and Strain Curves
    • Theory of Failures
    • Vibration
  • Finite Element Analysis
    • FEA - Significance and Scope
    • Applications in Various Industries - Examples
    • Types of Analysis
    • Implicit and Explicit - An Overview
    • Degree of Freedom
    • Governing Equations
    • Shape Functions
    • Gaussian Quadrature
    • Boundary Conditions
    • FEA Crash Course - Tool-Based Questions
Week 02 - ANSA Part 1
  • Introduction and GUI in ANSA
    • Tool knowledge in ANSA
    • Basics of FEA
    • What is Meshing?
    • Significance of Meshing
    • Elemental Errors
    • Types of Elements in Meshing
    • How to choose and When to choose elements
  • Midsurfacing and Methods of Meshing
    • Types of Midsurfacing Techniques
    • Rearrangement of Construction lines
    • Different meshing strategies
    • Manual and Auto Meshing in sheet metal component
  • Mesh Quality improvement
    • Various different quality criteria and working with them in ANSA
  • Tool Practice
Week 03 - ANSA Part 2
  • Mesh Evaluation
    • Things to remember for obtaining a good mesh
    • Important checks to perform
  • Time Management in ANSA
    • Various strategies for Time management while working on the component
    • Tips and Tricks on How to approach a general Tool test
  • Tool Practice
Week 04 - HyperMesh Part 1
  • Introduction
    • HyperMesh - Introduction
  • Meshing in HM
    • Meshing Fundamental
    • Mid Surface extraction methods
    • Meshing methods for mesh flow
    • Quality criteria - Checks and fixes
    • Tool Test approach
  • Mesh Improvisation
    • Various different quality criteria and working with them in HyperMesh
  • Evaluating FE
    • Things to remember for obtaining a good mesh
    • Important checks to perform
  • Tool Practice
Week 05 - HyperMesh Part 2
  • Time Management
    • Various strategies for Time management while working on the component
    • Tips and Tricks on How to approach a general Tool test
  • Tool Practice

Course 2: Preprocessor for Structural Analysis using ANSA

Week 01 & 02 - Introduction to ANSA GUI and Tools
  • Introduction to FEA
  • ANSA GUI
  • Geometric Tools and Topology Cleanup
  • Types of CAE Process Tools for Structural CAE
  • Types of Elements
  • Different Tools used in TOPO Deck
Week 03 - Manual Mid-surfacing, 2D Meshing and Quality Criteria
  • Manual mid surfacing for sheet metal components
  • 2D meshing on sheet metal components
  • Quality checkup and taking measures to achieve quality 
  • Introduction to different tools used in mesh deck
  • Revising the basic commands
  • Basic commands used in TOPO and MESH deck
  • Practice model provided 
Week 04 - Manual Mid-surfacing - Plastic Trims and Cast Parts
  • Manual mid-surfacing for plastic trim components & cast parts
  • 2D meshing, quality checkup 
  • Different tools used in mesh deck
Week 05 - Solid Meshing(Tetra & Hexa)
  • Establishing solid (Tetra) meshing on 2 different components
    • Solid (Tetra) meshing 
    • 3D meshing quality criteria
    • Volume mesh deck
  • Introduction to solid (Hexa) meshing
    • Solid (Hexa) meshing
    • Volume mesh deck
Week 06 - Connections (Seat and Door)
  • Different types of connectors such as:
    • Two Nodes RBE2
    • Cluster RBE2
    • RBE2-CBUSH-RBE2
    • RBE2-HEXA-RBE2
    • Nut and Bolt representation
    • Seam weld data representation
  • Different operations such as:
    • Converting and realizing operations
    • Connection manager operations
    • Assigning mass to a node
Week 07 - Introduction to Batch Meshing/Casting
  • Introduction to casting & batch meshing operations
  • Auto mid-surfacing and meshing by using casting and skin methods
Week 08 - Introduction to Morphing Basics
  • Direct morphing
  • Box morphing 
  • Hatches
  • Morphing in FE model
  • Morphing in CAD geometry

Course 3: HyperMesh for FEA Plastic and Sheet Metal Applications

Week 01-Basics of FEA
  • The math behind FEA
  • 5Ws of Finite Element Analysis
  • Types of engineering problem-solving methods
  • CAE process types
  • Model setup
Week 02-Introduction to HyperMesh GUI
  • Introduction to the Geometric Tool and the Tools Menu
  • Basic geometric tools
  • Geometry cleanups (includes auto cleanup)
  • Midsurface creation
Week 03-Key Geometric Tools
  • Geometry cleanup criteria files
  • MNode's creation & node editing
  • Point edit
  • Edge edit
Week 04-1D Meshing
  • 5Masses, Bar, Rod, Rigid, RBE3, Springs, Gaps
  • Connectors, HYPER BEAM, Linemesh, Linear 1D
  • Edit, Element, Split, Replace, and Detach
  • Order change, configuration edit, and element type
Week 05-Geometry Cleanup and Midsurface
  • Surface clean up
  • Midsurface generation
  • Handling distorted surfaces
Week 06-2D Meshing Introduction and Examples
  • Introduction to 2D meshing
  • 2D basic tools
  • Mesh flow
  • Handling tria element
Week 07-Quality Criteria
  • 1D element quality check
  • 2D element quality check
  • Understanding the quality parameters for 2D meshing
Week 08-Advance 2D Meshing
  • Manual mid-surface
  • Handling symmetric geometry
  • Free-edge checks
  • Normals check 
Week 09-3D Meshing
  • Hexa meshing
  • Tetra meshing
  • Different methods of tetra mesh generation
  • 3D element quality check
Week 10-Connectors
  • Seam weld
  • Spot weld
  • Bolt connection
  • Spring element
  • Adhesive modelling-HEXA
Week 11-Batch Meshing
  • Understand quality parameter and criteria files
  • Optimizing these files according to the requirement.
Week 12-Morphing Techniques and Macro Generation
  • Morph constraints
  • Morph volumes
  • Map to geometry
  • Basic macro generation using TCL commands

Course 4: LS-DYNA for Structural Mechanics/FEA

Week 01 - FEA Basics and Simulations
  • Introduction to FEA 
  • Type of FE Simulation 
  • Explicit and Implicit mathematical definition
Week 02 - LS-PREPOST Deep Dive
  • Brief about the Pre-Process
  • Hands-on training on the LS-DYNA User Manual
  • Running an example 
  • Post-processing the results 
  • Input and output files in LS-DYNA
  • Keywords and input text editing 
  • Multiple RUNs on the same file in the same folder
  • Hands-on with the output files (ASCII output) in the text editor.
  • Exploring binary and ASCII options in database keywords
  • Node keyword – Brief 
  • Part keyword – Brief
  • Materials
  • Section
  • Control cards – default parameters
  • Contact
  • LS-PrePost
  • Building the solver deck for a simulation (Plate Model)
  • Post-processing the results
  • Modeling the cube under pressure
  • Modeling the tensile stress of a specimen
Week 03 - Keywords, Timestep and more
  • Brief on keywords
  • Brief on *INCLUDE keyword
  • Insight of NHTSA
  • Hourglass energy
  • Materials introduction
  • Elasto-plastic material and various cards
  • Material testing
  • Calculation method for Young’s Modulus
  • Power law
  • Verification
  • Deploy
  • Timestep basics
  • Control Card
  • Control Timestep
  • Control Termination
  • Control Shell
  • Control Solid
  • Control Hourglass
  • Control Energy
  • Control Contact
  • Control Accuracy
  • Boundary Condition
  • Constrain
  • Specifying output files
  • Understanding contacts
  • Various types of contacts
Week 04 - LS-PrePost GUI and Weld Modelling
  • LS-PrePost GUI
  • LS-DYNA GUI application
  • Node and element selection
  • Application crash, metal forming
  • Element direction align
  • Post-processing
  • Node intrusion depending on the regulation
  • Introduction to Spot-Weld in LS-DYNA
  • Hands-on practice on Spot-Welds
  • Solving a simple problem to learn the Spot-Welds and then Post-Processing it.
  • Modeling Spot-Weld using Spot-Weld constraint card.
  • Modeling Spot-Weld using Spot-Weld generalize constrain card
  • Debugging Spot-Weld
  • Spot-Welds modeling using solid elements
  • Introduction to Cross-Section
  • Modeling a Cross-Section
  • Application of Cross-Section
Week 05 - Implicit Simulations
  • Introduction to implicit problems
  • Implicit and explicit comparisons
  • Memory in LS-DYNA
  • In core/out-of-core 
  • Double precision and MPP.
  • The tensile test-simple implicit problem
  • Timestep in implicit problems.
  • Convergence in implicit.
  • Implicit keywords 
  • Implicit and explicit switching 
  • Timestep adjusting 
  • Control-implicit-solver (Non-linear solver)
  • The implicit problem, hands-on with a bumper demonstration 
  • Power law plasticity 
  • MORTAR contact
  • MORTAR contact theory 
  • SOFT card - intro 
  • Implicit loading 
  • Element formulation for implicit analysis
  • Overview of the pedestrian impact simulation
  • Understanding the HIC value 
  • HIC calculation - LS-PrePost
  • Understanding *INCLUDE, *INCLUDE_TRANSFORM,*DEFINE_TRANSFORMATION
Week 06 - LS-DYNA Best Practices & Types of Analyses
  • Best Practices in LS-DYNA
  • Setting up the model 
  • How to decide the type of analysis (static, quasi-static, or dynamic) 
  • Dealing with the coupled problem 
  • Deciding the ELFORM for the problem
  • Solving the model types of errors and their fixes
  • MASS scaling 
  • Post-Processing-Introduction (verification and validation) 
  • Post-Processing a typical explicit model 
Week 07 - Material Modelling using LS-DYNA
  • Material introduction
  • Material testing
  • Modelling materials
  • Elastic-plastic materials
  • Material modelling from the raw data
  • Hands-on hyperelastic material ( Mat-law 77 )
  • Contact mechanics
  • Types of contacts
  • Full contact parameters
  • Contact parameter - SOFT
  • Segment projection
  • Initial penetration
  • Tied contacts
  • Contact output
Week 08 - Crash and Safety
  • Vehicle crash safety 
  • Crash mechanics
  • Design for crash 
  • The vehicle development process
  • Knowledge of simulation engineers
  • Regulation and NCAPS 
  • Score calculation 
  • Model preparation: Static vs Crashworthiness 
  • General guidelines for crash model preparation 
  • Mesh and mesh quality 
  • Model organisation and integration 
  • Parameterization
  • Forming data

Course 5: Basics of FEA - Explicit and Implicit FEA

Week 01 - Introduction to FEA
  • What is FEA? and Why FEA?
  • Advantages and industrial applications of FEA
  • Different types of FEA analysis
  • Pre-requisites of FEA
  • Basics of Approximate and Exact solution methods
Week 02 - Methods of FEA
  • Weighted residual techniques
  • Basics of Petrov-Galerkian
  • Potential energy approaches
Week 03 - Basics of FEA
  • Meshing/Discretization
  • Types of Elements in FEA
  • Terminologies like Nodes, Elements etc.
  • Introduction to Stiffness matrix, Plane stress and Plane strain conditions
Week 04 - 1D Element (Bar element)
  • Stiffness Matrix of 1D element
  • Nodal Displacements
  • Nodal DOF
  • Stress and Strain Calculations
  • Shape functions
  • Homogenization of Problems
  • Case study Problem
Week 05 - 2D Element
  • Stiffness Matrix of 2D element
    • Nodal Displacements
    • Nodal DOF
    • Stress and Strain Calculations
    • Shape functions
    • Stiffness matrix of CST elements
Week 06 - 3D Element and FEA characteristics
  • Stiffness Matrix of higher order 1D element
  • Stiffness Matrix of LST element
  • Stiffness Matrix of 3D element
  • Nodal Displacements
  • Different non-linearities in FEA
  • Basic types of material models
  • Factors influencing Solution of FEA
Week 07 - Basics of ANSYS
  • Introduction to ANSYS
  • Material Models
  • Meshing techniques
  • Solving Simple Static Problems
Week 08 - Equations of Motion
  • Study of Basic Equations of Motions
  • Mass Matrix, Stiffness Matrix
  • Time dependance of Analysis
  • Physics of Crash
  • Study of Mathematics related to Crash
Week 09 - Explicit and Implicit FEA
  • What are Explicit and Implicit analysis
  • Basic Applications
  • Advantages and Disadvantages of methods
  • Difference between Explicit and Implicit methods
  • Time steps, Hourglassing and Contacts used
  • Mathematical approaches used by Explicit and Implicit analysis
  • Case Studies:
    • Hydroforming of Automotive Structures
    • Modelling of Shape memory alloys
Week 10 - ANSYS
  • Case Studies:
    • Crush Analysis of square/rectangular tube using ANSYS
    • Impact of ball/bullet on Steel thin plate

Admission details

The candidates who wish to apply for the ‘Master's in Design for Crashworthiness and Analysis’ online programme can register through the official website.

Step 1: Go to the online course page of ‘Master's in Design for Crashworthiness and Analysis’ on the Skill Lync official website using the link  https://skill-lync.com/mechanical-engineering-courses/masters-design-for-crashworthiness/about

Step 2: Click on the ‘Enroll now’ option.

Step 3: Choose the interested access for the online course, fill in the details and register.


Filling the form

The interested applicants will have to enter their name, phone number and email address to register for the online ‘Master's in Design for Crashworthiness and Analysis’ application.

Scholarship Details

The candidates can apply for the scholarship test and avail an amount upto Rs. 25000 for the ‘Master's in Design for Crashworthiness and Analysis’ online programme.

How it helps

This Master's in Design for Crashworthiness and Analysis online certification programme provides a practical learning experience for the students to develop their skill set in automation technology specifically on the concepts of crashworthiness. The eight months-long course helps the candidates to receive a certification to be successful in their career and Skill Lync also offers guidance in the job market. The online course helps in gaining industry-relevant knowledge and technical assistance. 

FAQs

Which online education provider offers the course on ‘Master's in Design for Crashworthiness and Analysis’?

The online course is provided by Skill Lync for simulation engineers to develop their industrial skills.

What is the duration of the ‘Master's in Design for Crashworthiness and Analysis’ online programme?

The course is scheduled for eight months.

What is the eligibility criteria for the ‘Master's in Design for Crashworthiness and Analysis’ online training programme?

There is no prerequisite requirement for this programme.

Is the ‘Master's in Design for Crashworthiness and Analysis’ online programme available for free?

No, the total course fee is Rs 2,75,000 which can be paid in flexible installments.

Will I receive a certificate after completing the ‘Master's in Design for Crashworthiness and Analysis’ online course?

Yes, the top five students of the class will receive a merit certificate and the others will receive a course completion certificate.

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