Steel Re-Rolling Mill: Basic TMT Rebar Production Course

BY
Udemy

Get an understanding of how to determine mill speed, mill rpm, and motor rpm, along with area, reduction rate, and unit weight.

Mode

Online

Fees

₹ 499 1799

Quick Facts

particular details
Medium of instructions English
Mode of learning Self study
Mode of Delivery Video and Text Based

Course overview

Metal is plastically deformed during the rolling and re-rolling process by being fed between a pair of rolls rotating in the opposite direction. In order to form semifinished or finished shapes from raw or salvaged steel, and scrap products, this process is performed in a re-rolling mill, a partially automated rolling mill, or a manual rolling mill. In the metalworking industry, rolling is the gold standard. Blooms, billets, sheets, plates, strips, etc. are all manufactured by this process from metal ingots. The primary goal of rolling is to reduce the thickness of the metal and shape it into a specific profile. Several engineering, building, and fabricating tasks call for the utilization of rolled products. Steel Re-Rolling Mill: Basic TMT Rebar Production Course certification is made available by Udemy to candidates who are interested in learning the processes involved in making rebar from steel.

Steel Re-Rolling Mill: Basic TMT Rebar Production Course online training includes two hours of video and 102 downloaded materials that come with a digital certificate once the course is finished.

Steel Re-Rolling Mill: Basic TMT Rebar Production Course online classes consisting of states of matter, crystal lattice, phase transition, periodic table elements, atomic structure, and material structure.

The highlights

  • Full Lifetime Access
  • Two Hours of Video
  • 102 Downloadable Resources
  • Access on Mobile and TV
  • Certificate of Completion

Program offerings

  • Online course
  • Learning resources
  • 30-day money-back guarantee
  • Unlimited access to lms

Course and certificate fees

Fees information
₹ 499  ₹1,799
certificate availability

Yes

certificate providing authority

Udemy

What you will learn

Steel Re-Rolling Mill: Basic TMT Rebar Production Course certification course, individuals will gain knowledge of steel rebar production, including how to design a roll pass, calculate area, reduction rate, unit weight, mill speed, mill rpm, and motor rpm. The individual will learn concepts like formulas, and key calculations for making steel rebar, reheating furnace structures, roughing mill stand details, and intermediate mill stand details. In this section, the applicant will learn about the various aspects of the Continuous mill stand, including the various types of roll passes, the area and unit weight of roll passes, the various sizes of rebar, the reduction rate, the stock size, the TMT process, and rebar quality control.

The syllabus

Introduction

  • Introduction
  • Top 10 Steel manufacturing Company
  • What is Rebar
  • Types of Rebar
  • Advantage and Application of Rebar
  • Rolling Mill Rebar Production Flowchart
  • Rolling Mill Design Procedure
  • Sample of a Re-Rolling Mill (Roughing)
  • Sample of a Re-Rolling Mill (Intermediate)
  • Sample of a Re-Rolling Mill (Continuous Mill)

Steel Billet

  • Billet
  • Billet Production Flowchart

Reheating Furnace Details

  • Reheating Furnace
  • Reheating Furnace Structures
  • Reheating Furnace Heating Zone
  • Reheating Furnace Profile

Roughing Mill

  • Roughing Mill Stand Details
  • Calculate the Roughing Mill Size
  • Roughing Mill Roll
  • Roughing Mill Drive Unit Details
  • Roughing Mill Roll Pass Arrangement and Groove Details

Intermediate Mills

  • Intermediate Mill Stand Details
  • Calculate Intermediate Mill Size
  • Intermediate Rolls
  • Intermediate Mill Roll Pass Arrangement and Groove Details

Continuous Mill

  • Continuous Mill Stand Details
  • Calculate Continuous Mill Size
  • Continuous Mill Rolls and Chemical Composition
  • Continuous Mill Roll Pass Arrangement and Groove Details

Roll Pass Design

  • Different Types of Roll Pass
  • How To Calculate Arc on a Pass
  • Thumb Rules in Roll Pass Design
  • Important Formula for Roll Pass Design
  • Flow chart to design pass for maximum elongation
  • Roll Effective Diameter
  • Square Groove Design
  • Oval Groove Design
  • Round Groove Design

Area and Unit Weight of Roll Pass

  • Square Pass
  • Oval Pass
  • Round Pass

Pass Required for Different Sizes of Rebar

  • Calculate Number of Pass Required for 8 mm Rebar
  • Calculate Number of Pass Required for 10 mm Rebar
  • Calculate Number of Pass Required for 12 mm Rebar
  • Calculate Number of Pass Required for 16 mm Rebar
  • Calculate Number of Pass Required for 20 mm Rebar
  • Calculate Number of Pass Required for 22 mm Rebar
  • Calculate Number of Pass Required for 25 mm Rebar
  • How to Make Any Size Rebar

Reduction Rate Gear Ratio Mill Speed Mill RPM Motor RPM

  • Reduction Rate
  • Mill Speed, Mill RPM and Motor RPM
  • Gear Ratio

Stock Size

  • Stock Size For 8 mm Rebar
  • Stock Size For 10 mm Rebar
  • Stock Size For 12 mm Rebar
  • Stock Size For 16 mm Rebar
  • Stock Size For 20 mm Rebar
  • Stock Size For 22 mm Rebar
  • Stock Size For 25 mm Rebar

8 mm Rebar Production

  • Area
  • Reduction Rate
  • Unit Weight
  • Mill Speed
  • 8 mm Mill RPM and Motor RPM

TMT : Thermo Mechanically Treated

  • What is TMT
  • TMT Process

Rebar Quality Control

  • Stress and Strain
  • Standard Core Dia, Unit Weight and Rib
  • Required Billet Weight and Approximate Length Cutting Position
  • Rebar Test
  • Basic Calculation
  • Ductility TY Ratio

Instructors

Mr Shaibal Dhar

Mr Shaibal Dhar
Senior Engineer(Mechanical)
Freelancer

B.E /B.Tech

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