Gain an understanding of various manufacturing processes with an emphasis on casting and welding in the Manufacturing Processes - Casting and Joining course.
We need to go through various processes to get a finished product from the raw material. These manufacturing processes include metal removal or mass removal, constant mass operations, casting, welding, etc. This mechanical engineering course on Manufacturing Processes - Casting and Joining by Swayam places emphasis on two primary techniques: casting and welding.
Throughout the course duration of four weeks, the Manufacturing Processes - Casting and Joining syllabus will touch upon various casting processes and characteristics. Candidates will analyze various casting aspects like how the riser and gating systems are designed under the guidance of Professor Sounak Kumar Choudhury.
This Manufacturing Processes - Casting and Joining certification course gives students the chance to earn a verifiable certification by IIT Kanpur and NPTEL and learn from esteemed IIT Kanpur faculty. This is a course of the undergraduate level and has no prerequisites. Anyone interested can enroll and learn from this MOOC for free.
Swayam offers Manufacturing Processes - Casting and Joining online courses for free. There is an optional certification fee of Rs 1,000.
Manufacturing Processes - Casting and Joining fee structure
Course Name
Fee
Manufacturing Processes - Casting and Joining
Free
Manufacturing Processes - Casting and Joining exam fee
Rs. 1,000
Eligibility Criteria
There are no prerequisites to fulfill before joining the Manufacturing Processes - Casting and Joining online course.
Certificate Qualifying Details
However, only those candidates who fulfill the separate eligibility for the certificate will get certified. They need to secure 10/25 marks or above in their internal assessment average score. This score is calculated by taking the best three assignments out of four submitted by the candidates. They also need to secure 30/75 marks or above in the final exam. Thus, the candidate’s final score should be at least 40/100.
What you will learn
Knowledge of engineering
After completing the Manufacturing Processes - Casting and Joining training, candidates will know about:
The casting of various products
Product design
Multiple ways of error-free joining
Advantages and disadvantages of molding
Applications of ultrasonic welding
Defects in welding
Who it is for
Individuals such as UG students and practicing engineers will be the ideal audience for the Manufacturing Processes - Casting and Joining online course.
Admission Details
To take admission in the Manufacturing Processes - Casting and Joining training, first visit the link given ahead: https://onlinecourses.nptel.ac.in/noc21_me40/preview
Locate and select the ‘Sign in/Register’ option on the website page to log in.
In case you don’t have an account, select the ‘sign up now button and create a new account.
Enter some necessary details like your username, email ID, and password. Then, enter the verification code to proceed. Once done, your registration is complete.
Application Details
There are no Manufacturing Processes - Casting and Joining online course application form. All candidates need to do to register is create a Swayam account. Alternatively, they can use their Facebook, Google, or Microsoft account to sign in.
The Syllabus
Casting: Introduction
Advantages and drawbacks
Foundry practice on video
Patterns
Molds
Properties of molding sand
Vertical gating: aspiration effect
Classification of casting processes
Historical background
The casting of BMW car wheels on video
Shrinkage and mechanical allowances
Gating system
Gating design
Optimum riser design
Solidification of pure metal and alloy
Categories of metal casting processes
Mould properties and characteristics
Investment casting
Process characteristics
Advantages and disadvantages
The process to show through video
Steps in permanent mould casting
Centrifugal casting
Cost analysis of casting
Product design considerations in casting
Solidification time: Chvorinov’s rule
Steps in sand casting
Shell moulding
Multiple mould casting
Die casting: Cold and hot chamber die casting
Continuous casting
Casting defects
Joining Processes
Preamble
Classification of joining processes
Welding: advantages and limitations
Fusion welding processes
Solidification of weld
Comparison among welding processes
Typical Fusion Welded Joints
Joints in welding
Heat density
Features of a fusion welded joint
Heat affected zone
Solid-state (phase) welding
Forge welding
Friction welding
Resistance welding
Explosion welding
Butt welding
Ultrasonic welding: process characteristics and applications
Laser beam welding
Arc welding
Characteristics
Consumable and non-consumable electrodes
Power source
Gas metal arc welding
Tungsten inert gas welding (TIG)
Gas welding
Principles
Types of flames
Brazing and soldering: process capabilities
Electron beam welding
Plasma arc welding
Shielded metal arc welding
Principles
Applications
Gas tungsten arc welding
Submerged arc welding
Welding defects
Evaluation process
At the end of the Manufacturing Processes - Casting and Joining course, there is a final exam held offline at various Swayam centers. Candidates who wish to take this exam and receive the certification need to fill the exam registration form and pay the fee. More details about the exam centers will be available on the examination form and the course website.
Instructors
IIT Kanpur Frequently Asked Questions (FAQ's)
1: Will this course have practical learning?
Although the candidates won’t get practical exposure, they will solve practice assignments, problems and learn from videos.
2: From which subjects is the Manufacturing Processes - Casting and Joining course derived?
This online course is derived from mechanical engineering, product design and manufacturing processes, and technology.
3: What kinds of modules does the syllabus entail?
The Manufacturing Processes - Casting and Joining course syllabus has both theoretical modules and videos from industries. These include videos related to casting, welding, joining, etc., that will give candidates a sneak peek into how top manufacturers like BMW carry out these processes.
4: Does this program have industry support?
Yes, this MOOC gets support from automobile manufacturing industries, foundry industries, and machine tool industries.
5: Do I need to take some other course before enrolling on this training?
No, you do not need knowledge from any other course or training to join this program.